 ®
Oil Maintenance Systems
OIL FILTRATION COST
BENEFIT STUDY
using ProtxL and MOBIL Delvac
Based on actual results
from the Gov. power station on Rottnest Island.
Existing service
regime oil & filters
FOR: Cummins Diesel KTA 50-
4,000 hours running time-
250-hour service intervals
500- hour spin on filter change
Castrol Enduro oil @ $ 3.56 plus GST – Ltr
205 Ltr - $817.3 inclusive of GST
|
COMPONENT |
CAPACITY |
SERVICES |
AMOUNT |
UNIT PRICE |
COST |
|
OIL |
|
250 HOURS |
|
|
|
|
ENGINE
|
400 LITRES |
16 |
6400
LITRES |
$3.56 |
$22,784.00 |
|
OEM
FILTERS |
500 hrs |
8 |
16 UNITS |
$40.00 |
$640.00 |
|
TOTAL COST PER ANNUM
PLUS OIL and FILTER
DISPOSAL COST
|
$23,424.00 |
ProtxL
SUPPLY AND INSTALLATION
|
COMPONENT
|
FILTER
|
HORSE
POWER
|
QTY
|
UNIT
PRICE
|
COST
|
|
|
|
|
|
|
|
|
ENGINE
|
|
1200 |
|
|
|
|
|
|
|
|
|
|
|
FILTER
|
WO1600HP
|
|
1
|
$900.00
|
$900.00
|
|
FILTER KIT
|
|
|
1
|
$150.00
|
$150.00
|
|
LABOUR
|
|
|
2
|
$50.00
|
$100.00
|
|
TOP UP OIL
|
|
|
18 Ltrs
|
$3.56
|
$64.00
|
|
|
|
|
|
|
|
|
INSTALLATION COSTS
|
$1,214.00 |
|
ProtxL
NEW ANNUAL OPERATING COSTS
|
|
FOR:- |
Cummins KTA50 |
1200 Horsepower |
|
|
4,000 hours running time per annum |
|
NOTE: New service intervals |
Engine
|
4,000 hours |
| |
OEM filters |
2,000 hours |
| |
ProtxL element change |
250 hours |
MOBIL Delvac 205L $14.-Litre plus
GST
|
COMPONENT
|
NO. OF
SERVICES
|
TREATMENT
|
AMOUNT
|
QTY
|
UNIT
PRICE
|
COST
|
|
|
|
|
|
|
|
|
|
ENGINE
|
1
(4,000 HRS)
|
OIL
|
400
LITRES
|
400
LITRES
|
$14.00 Plus GST
|
$5,600.00
|
|
|
|
OEM
FILTERS
|
2
|
4
|
$40.00
|
$160.00
|
|
ProtxL
|
2 (250
HRS)
|
ELEMENTS
|
2
|
32
|
$55.00
|
$1,760.00
|
|
OIL
canister
Top up
|
16
|
OIL
|
9
|
144
LITRES
|
$14.00
|
$2,016.00
|
|
|
|
|
|
|
|
|
ANNUAL OPERATING COST
|
$9,536 .00 |
Engine oil change intervals may be
extended subject to Client evaluation. Oil analysis at every 250 hours will
help determine the optimum oil filter and oil change interval.
|
ProtxL
COST BENEFIT SUMMARY
|
|
1 |
EXISTING SERVICE |
$23,424-00 |
|
2 |
INSTALLATION |
$1,214-00 |
|
3 |
NEW SERVICE |
$9,536-00 |
|
4 |
COST
SAVINGS OF CONSUMABLES |
$13,888-00 |
|
5 |
ANNUAL SAVINGS |
OVER 65.8% |
-
There is the additional
benefit of reduced repair costs and extended engine life as the wear of
lubricated machinery is almost totally determined by the contamination of
the lubricant
-
The oil analysis regime
will confirm the optimum ProtxL element change out time and also the optimum
oil change interval.
- If OEM long life filter
elements are used, their change out time may be further extended, resulting
in a savings increase.
- ProtxL does not void
warranty.
- When the ProtxL element is
changed, the canister is drained of about 9 Ltrs and reused to top up the 18
Ltr canister.
This cost benefit is
based on the Transfield operated WA Government owned Power Station where
based on excellent oil analysis results the oil change has been extended to
4,000 Hrs with a 2,000 Hour ProtxL filter element change. The independent
analysis of the spin on oil filter at 2,250Hrs showed it was still in the
normal operating range. All results can be supplies and Michael Davis the
Power station manager can be contacted on 0402792185 for questions arising.
Also John Lewis of Statewide oil distributors-Mobil can be contacted on 0408
126 849 for questions arising.
Malaysian turbine with 18,000
litres of oil using ProtxL module.
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